Research Article
Validity of Laws for Predicting Lifespan of Welded Points Under Variable Loading
Issue:
Volume 12, Issue 4, December 2024
Pages:
80-93
Received:
25 September 2024
Accepted:
15 October 2024
Published:
11 November 2024
DOI:
10.11648/j.ajee.20241204.11
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Abstract: The article examines the validity of the laws for predicting the life of welded points under variable amplitude loading, using three steels (HE360D, XE360D and XES) supplied by ArcelorMittal to Renault for the manufacture of automobile chassis parts. The fatigue tests revealed two modes of failure: cracking of the sheets at medium stresses and shearing of the molten core at high forces. For lifespan prediction, three damage laws were studied: Miner's law, Mesmacque and Amrouche law, and a proposed model. Miner's law, despite its simplicity and wide distribution, shows notable limitations in the presence of variable loads, because it does not take into account the interactions between successive load levels. The law of Mesmacque and Amrouche uses a damage indicator linked to the FN curve of the material, allowing a cycle by cycle estimation of the residual lifespan. However, it remains non-conservative at low effort. The proposed model, based on Chaboche law, overcomes some of its theoretical drawbacks, notably the dependence on the calibration parameters of the SN curve. By fitting this curve within a specific calibration window, the model improves forecast accuracy by taking into account parameter variability. This proposed model provides more reliable lifespan predictions that better correlate with experimental results, especially for low effort levels where Miner's law fails. The validation approach is based on comparing the predictions of the damage laws with the experimental results, by evaluating the deviation from the first bisector of the graphs. The results show that Miner's law is unsuitable for effort levels, while the proposed model turns out to be the most precise and conservative. The law of Mesmacque and Amrouche falls between the two, presenting a certain justice but remaining overall non-conservative. In conclusion, the proposed model offers a better match with experimental data, making its predictions more reliable for industrial applications.
Abstract: The article examines the validity of the laws for predicting the life of welded points under variable amplitude loading, using three steels (HE360D, XE360D and XES) supplied by ArcelorMittal to Renault for the manufacture of automobile chassis parts. The fatigue tests revealed two modes of failure: cracking of the sheets at medium stresses and shea...
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Djonglibet Wel-Doret*
