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Numerical and Experimental Studies on Heat Transfer Enhancement in a Circular Tube Inserted with Twisted Tape Inserts

Received: 15 April 2021    Accepted:     Published: 24 May 2021
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Abstract

Numerical simulations and experiments are carried out in this paper to research about characteristics of heat transfer, frictional resistance and comprehensive performance of turbulent water flow (3000 < Re < 10,000) in a circular tube with twisted tape inserts. A new type of twisted tape is proposed and it shows excellent performance on heat transfer enhancement. Effects of three parameters including twist ratio (p/w=3, 4, 5), geometrical structure of alternation of clockwise and counterclockwise, existence of semicircular cuts are researched in simulations. The results show that lower twist ratio and the geometrical structure of alternation of clockwise and counterclockwise can enhance heat transfer while the existence of semicircular cuts can significantly reduce flow resistance. Experiments are conducted to validate the actual effect of the twisted tapes and the experimental results are basically consistent with the simulation results. Nusselt number and friction factor with the new type of twisted tape inserts are respectively 1.66-2.42 times and 4.36-4.97 times to that of plain tube while the maximum value of PEC (performance evaluation criteria) reaches 1.42 in experiments. The results of simulations and experiments indicate that the new type of twisted tape has a distinct advantage on heat transfer enhancement. Verification between simulations and experiments are carried out. The result shows that all deviations of corresponding values between simulations and experiments are within 15%, which reflects that the numerical predications are basically in agreement with the experiment results. Finally, a comparative analysis was carried out with the new type of twisted tape in this paper and the different twisted tapes in the previous research. The new type of twisted tape proposed in this paper has higher Nusselt number and friction coefficient.

Published in American Journal of Energy Engineering (Volume 9, Issue 2)
DOI 10.11648/j.ajee.20210902.12
Page(s) 30-40
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2021. Published by Science Publishing Group

Keywords

Numerical Simulations, Heat Transfer Enhancement, Twisted Tape, Twist Ratio

References
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[2] Dalkl A S, Ulu B, Cellek M S, et al. Single phase flow heat transfer characteristics of quad-channel twisted tape inserts in tubes [J]. International Communications in Heat and Mass Transfer, 2020, 118: 104835.
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[5] Varun, M. O. Garg, Himanshu Nautiyal, Sourabh Khurana, M. K. Shukla, Heat transfer augmentation using twisted tape inserts: A review, Renewable & Sustainable Energy Reviews 63 (2016) 193-225.
[6] Sivakumar K, Rajan K. Experimental Investigation of Heat Transfer Characteristics in a Circular Tube Fitted with Triangular-Cut Twisted Tape (TCTT) Inserts. 2018.
[7] Sompol Skullong, Pongjet Promvonge, Chinaruk Thianpong, Monsak Pimsarn, Heat transfer and turbulent flow friction in a round tube with staggered-winglet perforated-tapes, International Journal of Heat & Mass Transfer, 95 (2016) 230-242.
[8] Kosker M, Yilmaz F. The cross-sectional curvature effect of twisted tapes on heat transfer performance [J]. Chemical Engineering and Processing, 2020, 154: 108008.
[9] S. Naga Sarada, A. V. Sita Rama Raju, K. Kalyani Radha, L. Shyam Sunder, Enhancement of heat transfer using varying width twisted tape inserts, 2. 6 (2010) 1-10.
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[11] Vijaypal Singh, Sunil Chamoli, Manoj Kumar, Alok Kumar, Heat transfer and fluid flow characteristics of heat exchanger tube with multiple twisted tapes and solid rings inserts, Chemical Engineering & Processing Process Intensification, 102 (2016) 156-168.
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[16] Erika Y. Rios-Iribe, et al, Heat transfer analysis of a non-Newtonian fluid flowing through a circular tube with twisted tape inserts, Applied Thermal Engineering, 84 (2015) 225-236.
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  • APA Style

    Haoxu Liu, Guowei Zheng, Changzhong Man, Ke Jiang, Xiaogang Lv. (2021). Numerical and Experimental Studies on Heat Transfer Enhancement in a Circular Tube Inserted with Twisted Tape Inserts. American Journal of Energy Engineering, 9(2), 30-40. https://doi.org/10.11648/j.ajee.20210902.12

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    ACS Style

    Haoxu Liu; Guowei Zheng; Changzhong Man; Ke Jiang; Xiaogang Lv. Numerical and Experimental Studies on Heat Transfer Enhancement in a Circular Tube Inserted with Twisted Tape Inserts. Am. J. Energy Eng. 2021, 9(2), 30-40. doi: 10.11648/j.ajee.20210902.12

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    AMA Style

    Haoxu Liu, Guowei Zheng, Changzhong Man, Ke Jiang, Xiaogang Lv. Numerical and Experimental Studies on Heat Transfer Enhancement in a Circular Tube Inserted with Twisted Tape Inserts. Am J Energy Eng. 2021;9(2):30-40. doi: 10.11648/j.ajee.20210902.12

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  • @article{10.11648/j.ajee.20210902.12,
      author = {Haoxu Liu and Guowei Zheng and Changzhong Man and Ke Jiang and Xiaogang Lv},
      title = {Numerical and Experimental Studies on Heat Transfer Enhancement in a Circular Tube Inserted with Twisted Tape Inserts},
      journal = {American Journal of Energy Engineering},
      volume = {9},
      number = {2},
      pages = {30-40},
      doi = {10.11648/j.ajee.20210902.12},
      url = {https://doi.org/10.11648/j.ajee.20210902.12},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajee.20210902.12},
      abstract = {Numerical simulations and experiments are carried out in this paper to research about characteristics of heat transfer, frictional resistance and comprehensive performance of turbulent water flow (3000 < Re < 10,000) in a circular tube with twisted tape inserts. A new type of twisted tape is proposed and it shows excellent performance on heat transfer enhancement. Effects of three parameters including twist ratio (p/w=3, 4, 5), geometrical structure of alternation of clockwise and counterclockwise, existence of semicircular cuts are researched in simulations. The results show that lower twist ratio and the geometrical structure of alternation of clockwise and counterclockwise can enhance heat transfer while the existence of semicircular cuts can significantly reduce flow resistance. Experiments are conducted to validate the actual effect of the twisted tapes and the experimental results are basically consistent with the simulation results. Nusselt number and friction factor with the new type of twisted tape inserts are respectively 1.66-2.42 times and 4.36-4.97 times to that of plain tube while the maximum value of PEC (performance evaluation criteria) reaches 1.42 in experiments. The results of simulations and experiments indicate that the new type of twisted tape has a distinct advantage on heat transfer enhancement. Verification between simulations and experiments are carried out. The result shows that all deviations of corresponding values between simulations and experiments are within 15%, which reflects that the numerical predications are basically in agreement with the experiment results. Finally, a comparative analysis was carried out with the new type of twisted tape in this paper and the different twisted tapes in the previous research. The new type of twisted tape proposed in this paper has higher Nusselt number and friction coefficient.},
     year = {2021}
    }
    

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  • TY  - JOUR
    T1  - Numerical and Experimental Studies on Heat Transfer Enhancement in a Circular Tube Inserted with Twisted Tape Inserts
    AU  - Haoxu Liu
    AU  - Guowei Zheng
    AU  - Changzhong Man
    AU  - Ke Jiang
    AU  - Xiaogang Lv
    Y1  - 2021/05/24
    PY  - 2021
    N1  - https://doi.org/10.11648/j.ajee.20210902.12
    DO  - 10.11648/j.ajee.20210902.12
    T2  - American Journal of Energy Engineering
    JF  - American Journal of Energy Engineering
    JO  - American Journal of Energy Engineering
    SP  - 30
    EP  - 40
    PB  - Science Publishing Group
    SN  - 2329-163X
    UR  - https://doi.org/10.11648/j.ajee.20210902.12
    AB  - Numerical simulations and experiments are carried out in this paper to research about characteristics of heat transfer, frictional resistance and comprehensive performance of turbulent water flow (3000 < Re < 10,000) in a circular tube with twisted tape inserts. A new type of twisted tape is proposed and it shows excellent performance on heat transfer enhancement. Effects of three parameters including twist ratio (p/w=3, 4, 5), geometrical structure of alternation of clockwise and counterclockwise, existence of semicircular cuts are researched in simulations. The results show that lower twist ratio and the geometrical structure of alternation of clockwise and counterclockwise can enhance heat transfer while the existence of semicircular cuts can significantly reduce flow resistance. Experiments are conducted to validate the actual effect of the twisted tapes and the experimental results are basically consistent with the simulation results. Nusselt number and friction factor with the new type of twisted tape inserts are respectively 1.66-2.42 times and 4.36-4.97 times to that of plain tube while the maximum value of PEC (performance evaluation criteria) reaches 1.42 in experiments. The results of simulations and experiments indicate that the new type of twisted tape has a distinct advantage on heat transfer enhancement. Verification between simulations and experiments are carried out. The result shows that all deviations of corresponding values between simulations and experiments are within 15%, which reflects that the numerical predications are basically in agreement with the experiment results. Finally, a comparative analysis was carried out with the new type of twisted tape in this paper and the different twisted tapes in the previous research. The new type of twisted tape proposed in this paper has higher Nusselt number and friction coefficient.
    VL  - 9
    IS  - 2
    ER  - 

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Author Information
  • Internal Combustion Engine Research Institute, Dalian University of Technology, Dalian, China

  • Internal Combustion Engine Research Institute, Dalian University of Technology, Dalian, China

  • Internal Combustion Engine Research Institute, Dalian University of Technology, Dalian, China

  • Internal Combustion Engine Research Institute, Dalian University of Technology, Dalian, China

  • Internal Combustion Engine Research Institute, Dalian University of Technology, Dalian, China

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